Here's
a few tricks we've learned along the way that make things easier ...
Foiling
glass nuggets (and marbles, rocks, small
jewels ...)
We all know that foiling small round things can be annoying.
The
glass is small, your fingers are big, and foiling can be quite a chore.
Here's a couple tips that can make this process easier:
Some nuggets may have an oily coating on the surface either
from
manufacturing or from handling before you bring them home. If you
find that the foil won't stick to the glass you can clean the nugget
with some rubbing alcohol. Also, quickly grinding the edge of the
nugget will give the foil rough surface to adhere to.
Once you have your foil wrapped around the nugget, loosly
mash in the
edges of the foil to the top and bottom of the nugget. Toss the
nugget (with a few others for best results) in a small plastic
container (approximately 1/2 to 1 cup volume) with a lid. Put the
lid on and shake shake shake the night away! After shaking the
nuggests for about 10 seconds, the foil is nicely burnished all around
the nugget. No more burnishing by hand!
Here's another fun idea! If you have little ones at
home, letting
them shake the nuggets is a great way to let them be safely involved in
your stained glass addiction ... er ... hobby.
Beautifully soldered frames
You've spent hours ... days ... maybe weeks working on a
beautiful
panel. But now you have to frame it! Here's some sure fire
tips for a beautiful framing job:
- Use a Mitre box to
cut your frame. Cut the corners at a 45 degree
angle, not a 90 degree angle, for a professional looking frame.
- Masking tape is your
best friend! Use masking tape to tape off
the corners of the frame before you flux and solder. By using
masking tape, you can keep your solder contained and shape it instead
of having an unruly blobs of solder on your frame. You can also
use masking tape where your solder lines meet the frame. By
placing masking tape on the face of the frame, you can keep your solder
confined to the inside lip of the frame.
- Keep it on the hook!
When you're attaching hooks or rings for
hanging, be sure to put enough solder on top of your hook where it's
attached to the frame. If you don't use enough solder, the hook
will come off in a matter of weeks or months. Also, be sure to
use a hook
strong enough to support the weight of your panel. If you're
making your own hooks using wire, use a heavy gauge wire (no smaller
than 16 gauge) to ensure
strength over the years.
- Shine shine shine!
After you've cleaned your panel with a flux
remover and let it dry, use a metal polisher, such as Nevr-Dull, to
buff out finger prints, stray patina, or other marks or discoloration.
Using a product like this will also bring a beautiful shine to
your frame.
Bronze
and Copper Patinas
Bronze and copper patinas can be fussy. Here's a
couple things we've learned can make the patina look great:
First, the sooner you apply the patina after you've finished
soldering
the better. Before you apply, be sure to thoroughly clean off all
the flux and dry the piece completely.
For copper patina, wax the piece before you apply the patina.
For bronze patina, work with the patina as little as
possible.
The more you work with the bronze patina, the more coppery the finish
becomes.
Broken Glass
Loctite Clear Glass Adhesive works well for gluing together
clear and
light colored glass. If applied properly, the break can
completely disappear! This can be used for glass trinkets, broken
wine glass stems and a ton of different things. Apply a thin coat
of adhesive to the broken surface, then put the piece together.
This glue uses UV light to set up, so it's best to use it on a very
sunny day, and take the piece outside and expose it to direct
sunlight. Depending on the amount of UV it is exposed to, it may
take between 30 seconds and 5 minutes to set up. Our experience
has been that on a sufficiently sunny day, the glue sets in less than 1
minute.
Loctite adhesive should not replace a proper repair when it
comes to
repairing and replacing broken glass in a stained glass window.
Keeping Marker on
Glass While Grinding
If you have to mark your glass with a marker before grinding for
cutting in on a saw, it's frustrating to lose that mark! We've
found that if you use a Sharpie (or other permanent marker), and then
put a thin coat of Chap Stick over the marker the water doesn't wash
away the mark!
Why We Love Duct Tape
It's the only way to pull up a panel lamp! Forget using any other
type of tape.
Here's what you do, put the panels on your work surface inside facing
up. Duct tape the panels together. Now you can pull up the
panels into the final shape. Sloppy solder the panels together,
wire reinforce the top and bottom and you're ready to do your final
solder job and add the vase cap. Duct tape is the only way to go
for panel lamps!
What's
your burning question?
Email us with your
questions and
we'll be glad to help where we can!